![]() Method for creating a, in particular Durchgangsschall reducing or insulating, gabion
专利摘要:
The invention relates to a novel method for creating a sound-insulating gabion with a centrally arranged sound insulation panel (1), which is characterized in that 1.) in the open-top, unfolded gabion mesh basket (8) in the center a sound insulation panel (1) with stabilizing recesses ( 11) is introduced, that 2.) by the same wire-like spacers (2) on both sides, each having a hooking bend (21), with the same each in the grid mats (81, 81 'are mounted) that 3.) in one Spaced apart from each other two - each four positioning tongues (31, 31 ', 32, 32') - having insulation plate Positionierlehren (3, 3 ') with its two outer positioning tongues (31, 31') between the grid surfaces (81, 81 ') inserted be, with the two centrally arranged Dämmplattenausrichtzungen (32, 32 ') are pushed onto the insulation board (1, 1') and this ge in the desired vertical position ge is brought that 4.) each of the stabilizing recesses (11, 11 ') with fixation of the spacers (2) in the stabilizing recesses (11, 11') in its gabion-centered vertical position with a rapidly solidifying polymer (60) and foam and 5.) after removal of the insulation board positioning gauges (3), the two gabion subspaces (80, 80 ') separated by the sound insulation board (1) are filled with stone material (7). It also relates to a kit for creating the Schalldämmgabione and the same itself. 公开号:AT516157A4 申请号:T50946/2014 申请日:2014-12-23 公开日:2016-03-15 发明作者: 申请人:Scherf Jürgen; IPC主号:
专利说明:
The invention relates to a new method for producing a sound, in particular through-sound, reducing or insulating gabions. Such gabions are particularly useful for building walls along with noise, particularly traffic and industrial noise, producing sources, such as, in particular, high traffic roads, highways, metalworks, and the like. are used for the noise protection of homes, residential buildings, schools, hospitals or entire areas. In particular, the various types of gabions in general and noise barriers have become known in particular, namely the collapsibility of the gabions formed with most of six wire mesh mats to achieve the smallest possible transport volume, the least complicated articulation of the grid mats and the production of the final pieces of lumpy stone material usual gabions and noise protection gifts. The invention has the aim to develop a new and less expensive method of creating an effective noise protection gabion on the one hand and a simple, only a small number of components for assembling kit for its implementation on the other hand. The invention relates to a novel method for creating a, in particular Durchgangsschalleingierenden or insulating gabions with in the same between two each with lumpy stone material filled, arranged substantially equal subareas sound insulation panel based on a, in particular mineral light material, in particular self-made, and a new kit for the concrete implementation of this procedure and not least the new gabion itself. The method according to the invention is characterized in that one after another 1.) in the upwardly open, to its cuboid or cube-end form unfolded grid-grid basket substantially centrally between two mutually parallel lattice mats, preferably between the two such longest or largest grid surfaces, one - , the corresponding internal same-surface area corresponding orgleich large area having - rectangular soundproofing board with - spaced at the same distances from each other and evenly distributed on the same evenly distributed - the same passing stabilization recesses is introduced that 2.) by the above-mentioned stabilizing the sound insulation plate about wire-like spacers, which are formed at least on one side, but preferably on both sides, each with a hooking-bent, are hooked with the same in each case in the grid of one of the mesh mats of the gabion and with its second Einhakumbiegun 3) at a distance from each other at least two - each having a total of four downwardly to be straightened, preferably equal length, Positionierzungen having -Dämmplatten- Positionierlehren with its two outer - substantially At the same time the two - arranged in the middle of the thickness of Dämmplatte correspondingly spaced Dämmplattenausrichtzungen the Positionierlehre pushed from the upper Schmalflankenfläche the insulation board on the same and the same in the desired , is brought to the two grid surfaces of the gabion substantially parallel and the gabion midplane corresponding position, then that 4.) as far as possible each of the Distan enforce zhalter Stabilisierungsausnehmungen the insulation board with simultaneous fixation of the spacer in the stabilizing recesses and thus the Schalldämmplatteself with their gabion-central vertical position with a rapidly solidifying polymer and are foamed, and that finally 5.) after removing the two insulation plate positioning the two by the Schalldämmplatte separated subspaces of the Schalldämmgabionee be substantially evenly on both sides evenly covered with the lumpy stone material. By means of the stepwise procedure according to the invention, an accurate soundproofing, central positioning of the soundproofing panel, which is intended to have a certain mechanical strength and, in particular sonic-technical reasons, from a non-contiguous pores, ultimately relatively rigid and otherwise otherwise used in construction mineral material, for example Based on a reinforced concrete, in the unfolded basket reach the gabion. By filling the recesses of the sound insulation panel, interspersed with the foam sheets of the soundproofing panel, which are interspersed in the mesh mats of the gabions, a - ultimately structurally stable - polymer foam, any direct passage of sound through the sound insulation panel can be avoided. In addition, by filling the gabion divided by the sound insulation panel into two partial spaces with the lumpy stone material, a possible sonically generated vibration of the panel with a sound generator is completely precluded. The wire-like spacers usually have a reversing hooking at each end thereof, and when threading the spacers through the recesses of the sounding board, one of the hooking bends is first hung in one of the grid mats, and after passing through, the mutually parallel grid mats are directed toward the sound absorbing panel are compressed and the other hooking-Umbiegung is hooked into the respective other grid mat, after which the grid mats return to their original position and hold the suspended in it in a fixed position. Should the smallest possible recesses in the sound insulation panel be desired, spacers can be used with only one hooking deflection, wherein after hanging in the grid mat on one side of the gabion and threading through the respective recess of the sound insulation panel, the straight end of the spacer then a grid bar of the opposite grid mat bent over and hung in this way there. As far as the number of stabilizing recesses of the sound insulation panels is concerned, it has been found that with only 5 full recesses per sound insulation panel, which e.g. intended for use in a gabion basket with a length of 200 cm and a height of 50 cm, find the livelihood. For gabions having a standard size of 200 cm in length and 100 cm in height, two 200 × 50 cm 2 soundproofing panels stacked on top of each other with special design of one of their two long edges or narrow side flank surfaces are used, which will be described in more detail below. The method for producing larger sound insulation, as they are usually made, among other things, even in DIY, which have a correspondingly large-scale center plane, provides that in the case of a larger gabion miteiner large area of its center plane at least two narrow side up or to be arranged to be arranged insulation boards be, where 1.) first, a first, lower sound insulation plate in the same manner as in the points 1) to 4) described above, introduced into the gabion and fixed in its central position, then that 2.) the upwardly facing Foam flank surface of the first lower Schalldämmplattem foam with foam polymer and the second upper sound insulation plate is again placed using the Dämmplattenpositionierlehren in the vertical insulation position with the lower Dämmplatte, after which the further course of proceedings is the same as in the points 2) to 4) given above , A substantially improved support of a large Schalldämmplattel formed with a total of two narrow sides stacked Schalldämmplatten, can be achieved by a first lower Schalldämmplatte with at least in their upper Schmalfläche deepened, open at the top, preferably semi-circular, half-recesses is used to their fixed positioning all the steps of steps 1) to 4) of claim 1 above, including threading the spacers through the half recesses, and then - positioning the second sound insulation board with - the positions of the half recesses of the first sound insulation panel , Half-recesses open towards the bottom at least at its lower narrow flank surface with foaming at least one of the narrow flank surfaces of the two sound insulation panels to be connected to one another with simultaneous foaming of the finally semi-stabilizing recesses of the two soundproofing panels forming full stabilizing recesses, with simultaneous foaming-in of foam polymer of the spacers passing through them, after which again proceeding in the same way as points 1) to 4) as stated above. This type of construction of a soundproofing gabion according to the invention will be particularly frequent since it lends itself particularly to "standard" gabions of 200 cm length and 200 cm height, which are installed to a great extent, in particular because of their size and manageability. With regard to the method heretofore described in its various embodiments, it is to be noted that, owing to its simple manner of carrying it out, in particular for production in smaller plants and preferably also for self-construction, e.g. for garden and settlement borders along high-traffic roads. In this sense, an essential further subject of the present invention is a kit, ie a corresponding construction set or kit for the practical implementation of the sound insulation gabion construction method as described above, which is characterized in that it or the following essential Components a) to d) comprise: a) at least one soundproofing panel, preferably made of a mechanically stable reinforced mineral lightweight construction material, the size of which corresponds to the area with the central cross-sectional plane of the gabion to be fitted with this soundproofing panel, and which of a plurality of in, b) at least two - with a total of four od of a support beam. The like. In the same direction away, preferably the same length, Positionierzungenausgestattete - preferably equidistant from each other and evenly distributed, in particular circular, Stabilisierungsausungen - Insulation plate Positionierlehren, wherein the two outer positioning tongues have a distance from each other, which corresponds to the inner spacing of mutually parallel, parallel grid surfaces of the mesh basket of the gabion, between which the a) mentioned sound insulation plate is parallel and centrally to the same position, both of which center between the above two outer positioning tongues, spaced from each other, the thickness of the Schalldämmplatte, inner positioning tabs on the center in the gabion mesh basket soundproofing are pushed up from the upper narrow side surface from above, c) a plurality of each on both sides with one in the grid one Hook-on spacers to be hung on the grating surfaces, which are threaded through the stabilization recesses of the sound insulation panel described under a) with their other end d) a container filled with a polymer under pressure that foams and then solidifies at pressure drop, such a can or the like, with a polymer foam delivery nozzle or nozzle - by means of which the one from US Pat Dose auszubringendepolymerschaum into which by the both sides in the mutually opposite, parallel to each other grid surfaces of the gabion mounted spacer spaced spacer stabilization recesses of the sound absorbing plate can be introduced. It does not need to be explained how easy and with just a few components the new kit for creating the new Schalldämmgabione is composed, and yet how easy and effective its use can be done in practice. The new kit is designed for larger volume noise abatement, such that it comprises at least two acoustic panels, each of which has semi-stabilizing recesses indented on at least one of its elongated, low-profile surfaces, except for the equally spaced and evenly-spaced, full stabilizing recesses. It should also be noted that, in particular for the central vertical positioning of the sound insulation panels in a gabion, the end portions of the positioning tabs projecting from the main beam of the panel positioning jig are each bent, the two outer positioning tabs facing each other and the two inner insulating panel alignment tabs away from each other. (see Fig. b) Finally, the new gabion, produced in particular according to the method described above, represents a further subject of the invention. The new Schalldämmgabione is designed so that in the same vertically and centrally between two, in particular between the two large, opposing, parallel lattice mats to form two separated by sieve subspaces, at least one Schalldämmplatte of a reinforced lightweight lightweight material is arranged, which has a plurality of settling stabilizing recesses threading through which about wire-like spacers, which are hooked with their terminal hooking bends in the opposing grid mats, are threaded, that the stabilizing recesses penetrated by the spacer holders for stable positioning of the sound insulation board foamed simultaneously with the spacer foaming structural polymer foam, and that the two subspaces the gabion are filled with piece stone material 7. With reference to the drawing, we will explain the invention in more detail: 1 each in an oblique view, the not yet to a Gabionevereinigten grid mats the same and the other for the creation of these Gabionenerwendigen components, Fig. 2 an inventively created Schalldämmgabione, which is completed to their equipping with lumpy stone material, and Fig. 3, the construction of the soundproofing provided, few components comprising kit according to the invention. Fig. 1 shows the total of six grid mats 81, 81 ', 82, 82', 83, 83 'of the new gabions 8. Already as in the finished gabion 8 is centered and between the two longest, mutually parallel, vertical grid mats 81st , 81 ', parallel and also vertically, a arranged with two elongated, narrow side superimposed individual sound insulation panels 1, 1' total sound insulation panel 10. Each of the two sound insulation panels 1, 1 'is penetrated by five, approximately in zigzag line form, circular stabilization recesses 11 from here. The lower sound insulation panel 1 has at its upper narrow edge 15 four semicircular half-recesses 11 ', which cooperate with four half-recesses 11 on the lower narrow edge of the upper, here partially cut, sound insulation 1' in addition to a full Stabilisierungsausnehmung11. As a result of the stabilization recesses 11 existing from the outset and the full stabilizing recesses 11 formed by the half recesses 3 'only by the superposition of the two sound insulation panels 1, 1' over their narrow flank surfaces 15, approximately wire-like spacers 2 are formed at their two ends with a hooking bend 21, which project away from the sound insulation panel 10, 1, 1 'on both sides at the same distance and are finally hooked into the grids of the two mesh mats 81, 81' with their hook bends 21. For the vertical and equidistant positioning of the two sound insulating panels 1, 1 'to the two grid mats 81, 81', the two insulation board positioning gauges 3 are respectively provided with main beams 30, the two downwardly projecting positioning blades 31, 31 'and the two centrally located and at a distance corresponding to the thickness dd of the sound insulation panel 1 from each other, also downwardly projecting Dämmplattenausrichtzungen 32, 32 '. The figured stone material 7 for the filling of the sound insulation 100 is still indicated in FIG. Fig. 2 shows - with otherwise constant reference numerals - the new, inventively created, cuboid Schalldämmgabione 8 with the closed edge over the grid mats 81, 81 ', 82, 82' and 83. In the lattice of the two grid mats 81, 81 'are with their two-sided Einhak-Umbiegungen 21 each dieVollausnehmungen 11 of the two sound insulation panels 1,1 'formed large total sound insulation board 10 mounted. The said stabilizing recesses 11 with the spacers 3 passing through them are foamed by means of rapidly solidifying structural polymer foam 6, likewise the two sound insulation panels 1, 1 'are connected by means of solidified polymer foam 6 via their narrow longitudinal edges 15 which abut each other substantially. The two, separated by the sound insulation plate 10, 1, 1 'subspaces 80,80' of the gabion 8 are after completion of the work for final centering and secure and stable fixation of the new sound insulation panel 10, 1, Tin of the gabion 8 with the lumpy stone material 7 filled. Very well visible is the custom-fit, vertical positioning of the upper Sound insulation panel T with the two middle, on the upper longitudinal longitudinal edge 15 of the sound insulation panel 1 'slid over the same from above on the same Dämmmplattenausrichtzungen 32, 32' of the Schalldämmplatten-Positionierungslehre 3, which at the same time with their two outer positioning tongues 31, 31 'between the two grid mats 81,81' inserted is. From the minor figure to Fig. 2 is - otherwise the same Reference numerals mean that, to facilitate the positioning of a sound insulating board 1, the two outer positioning tongues 31, 31 'in their end regions follow each other inwardly. are bent and the end portions of the two centrally disposed Dämmplattenausrichtzungen 32, 32 'are each away from each other, bent outwards. The tongues 31.3T, 32, 32 'are preferably the same length. Finally, with the same reference numerals being used, FIG. 3 shows the new kit 100 to be used for creating the new soundproofing 100 with at least one soundproofing panel 1 with stabilizing and semi-stabilizing recesses 11, 11 'two insulation panel positioning jigs 2 with three of the spacers with the prefabricated hooking bends 21 at both ends thereof and the can 6 with the rapidly foaming structural foam polymer 60 after application.
权利要求:
Claims (7) [1] 1. A method for creating a, in particular Durchgangsschall reducing or. insulating, gabion (100) with in the same between two each with particulate material (7) filled, substantially equal subspaces (80, 80 ') arranged sound insulation (1) based on a, in particular mineral light material, in particular self-made, characterized in that successively 1.) in the upwardly open, to its cuboid or cube-end shape unfolded gabion mesh basket (8) substantially centrally between two mutually parallel lattice mats, preferably between the two such longest or largest grid surfaces (81, 8T), one having the same rectangular cross-sectional area (Fd) - having, rectangular Schalldämmplatte (1) with - at equal distances from each other and uniformly distributed on the same - the same penetrating Stabilisierungsausnehmungen (11) is introduced, that mentioned Stabilisierungsausnehmungen (11) of the S challdämmplatte (1) about wire-like spacers (2) which at least on one side, but preferably on both sides, each formed with a Einhak-Umbiegung (21), with the same each suspended in the grid of one of the grid mats (81, 8T) of the gabion (8) and being hooked with its second hooking bend (21), after which it is hooked into the grid of the other grid face (8T), 3.) at a distance of at least two - each a total of four pointing downwards, preferably equally long, positioning tongues (31 , 31 ', 32, 32') - with their two outer - - positioning tongues (31,3T) from above essentially between the two - substantially the inner spacing of the two grid surfaces (81, 8T) arranged corresponding to each other just mentioned grid surfaces (81, 8T) are inserted, the same time both the two - center of the thickness (dd) of the insulating board (1) accordingly from each other beabstan The insulation gauge (32, 32 ') of the positioning jig (3) is slid onto the same from the upper narrow flank surface (15) of the insulation board (1, T) and thereby the same to the desired, to the two grating surfaces (81, 8T) of the gabion (4), if possible, each of the respective spacers (11, 11 ') of the insulating board (10, 1, T) interspersed respectively by the spacer (2) and at the same time Fixing the spacers (2) in the stabilizing recesses (11, 11 ') and thus the soundproofing board (2) itself with its gabion-centered vertical position with a rapidly solidifying polymer (60) and foamed around, and finally 5.) both insulation board positioning gauges (3) the two by the sound insulation board (1) separated from each other partial spaces (80, 80 ') of the Schalldämmgabione (100) substantially on both sides evenly filled with piece stone material (7). [2] 2. The method according to claim 1, characterized in that - in the case of a larger gabion (8) with a large surface of its median plane (Me) at least two narrow side up or superimposed insulating boards (1, 1 ') be used, wherein 1.) first a first, lower sound insulation panel (1) in the same manner as described in the points 1) to 4) of claim 1, is introduced into the gabion (8) and fixed in the center layer, then that 2.) the upwardly facing Narrow edge surface (15) of the first lower sound insulation panel (1) is foamed with foam polymer (60) and the second upper sound insulation panel (T) is again brought to the vertical position aligned with the lower insulation panel (1) using the insulation panel positioning jigs (3), followed by the further process the same is as indicated in the points 2) to 4) of claim 1, takes place. [3] 3. The method according to claim 2, characterized in that - a first lower sound insulation plate (1) with at least in its upper narrow surface (15) recessed, upwardly open, preferably semi-circular, half-recesses (11 ') is used, to the fixed positioning, all of the steps 1.) to 4) of claim 1 are carried out successively, including threading the spacers (2) through the half-recesses (11 '), and - then that the second sound-insulating board (T) with - the positions of the half-recesses (11 ') of the first soundproofing panel (1) positioned, downwardly open half-recesses (11') at least at its lower Schmalflankenfläche foaming at least one of the to be connected narrow flank surfaces (15) of the two Schalldämmplatten ( 1, 1 ') with simultaneous foaming of the semi-stabilizer which ultimately forms complete stabilizing recesses (11) recess recesses (11 ') of the two sound insulation panels (1), while simultaneously foaming with foam polymer (60) of the same enforcing spacers (2), after which again analogous to the points 1) to 4) proceeds according to claim 1. [4] 4. Kit, in particular self-assembly kit, for carrying out the method according to one of claims 1 to 3, in particular for introduction and attitude stabilization of a centrally in a gabion (8) to be positioned, the interior thereof in two substantially equal subspaces (80, 80 ' Sound insulating panel (10, 1, T), characterized in that the same following essential components a) to d) comprises: a) at least one soundproofing panel (10, 1, 1), preferably made of a mechanically sturdy reinforced mineral lightweight construction material ) whose size corresponds to the area of the central cross-sectional plane of the gabion (8) to be fitted with this soundproofing plate, and which is penetrated by a plurality of, preferably equal, spacings and evenly distributed, in particular circular, stabilizing recesses (11) b) at least two - with a total of four of a support bar (30) od. Like. Off In the same direction projecting, preferably equal length, Positionierzungen (31,3T, 32, 32 ') equipped - Dämmplatten-Positionierlehren (3), wherein the two outer positioning tongues (31, 3T) have a distance from each other, which arranged the inner distance from each other , parallel to each other grid surfaces (81, 8T) of the mesh basket of the gabion (8), between which the a) mentioned sound insulation plate (1) is to be positioned parallel and centrally to the same, wherein both of them centrally between the above-mentioned two outer positioning tongues (31 , 31 '), spaced apart from each other, of the thickness (dd) of the sound insulating panel (1), inner positioning tongues (32, 32') on the sound absorbing panel (10, 1, 1) centrally positioned in the grating mesh basket from its upper flank surface (15). Further, c) a plurality of both in each case with one in the grid of one of the grid surfaces (81, 8T) hook-in bend (21) to be hooked on (21) which thread through the stabilizing recesses (11) of the sound insulation panel (1) described under a) with their other side into a hooking bend (21) into the opposite parallel grid surface (8T) the gabion (8) are to be suspended; and d) a container filled with a foamable and then solidifying polymer (60) under pressure, such a can (6) or the like, having a polymer foam delivery nozzle or nozzle, by means of which Polymer foam (60) to be dispensed from the can (6) can be introduced into the stabilizer recesses (11) of the sound insulation panel (1), which are suspended from the spaced-apart parallel grid surfaces (81, 81 ') of the gabions (100) is. [5] Kit according to claim 4, characterized in that it comprises at least two sound insulating panels (1, 1 '), each of which - except the, preferably equally spaced and evenly distributed solid stabilizing recesses (11) on at least one of their elongate narrow flank surfaces (15) in having the same recessed semi-stabilizing recesses (11 '). [6] 6. Kit according to claim 4 or 5, characterized in that in each case the end portions of the main beam (30) of the insulation plate positioning gauges (3) projecting positioning tongues (31, 31 ', 32, 32') are bent, namely the two outer positioning tongues ( 31, 31 ') towards each other and the two inner insulation plate alignment tongues (32, 32') away from each other. (see Fig. b) [7] 7. Schalldämmgabione (100), preferably created according to one of claims 1 to 3, in particular using the kit according to one of claims 4 to 6, characterized in that - in the same vertically and centrally between two, in particular between the zweigroßflächigen, opposite one another mutually parallel grid mats (81, 81 ') to form two separate subspaces (80, 80'), at least one sound insulation panel (1, 1 ') of a reinforced mineral lightweight material, comprising a plurality of stabilizing recesses (11 ) through which approximately wire-like spacers (2), which are hooked with their terminal Einhak bends (21) in the opposing grid mats (81, 8T) are threaded, - that by the spacers (2) interspersed Stabilisierungsausnehmungen (11 ) Stable positioning of the sound insulation board (1) with at the same time the spacer (2) u foamy structural polymer foam (60) are foamed, and - that the two subspaces (80, 80 ') of the gabion (100) are filled with the lumpy stone material (7).
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同族专利:
公开号 | 公开日 AT516157B1|2016-03-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 DE202010009750U1|2009-07-15|2010-09-09|Scherf, Jürgen|Noise protection gabion| DE102010004266A1|2010-01-09|2011-07-14|Friedhoff, Axel, 54518|Gabion for assembling noise barrier, has noise damping element that is connected with outer side of gabion and is made of sound-absorbing material|DE202016102788U1|2016-05-25|2017-08-28|Bellissa Haas GmbH|Lärmschutzgabione| DE102017000128A1|2017-01-09|2018-07-12|Manfred Beckert|Gabion wall module and method of making a gabion wall having at least one gabion wall module| DE202020105523U1|2020-09-28|2021-10-14|Gabionenbau HS GmbH|Spacer for multi-chamber gabions|
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申请号 | 申请日 | 专利标题 ATA50946/2014A|AT516157B1|2014-12-23|2014-12-23|Method for creating a, in particular Durchgangsschall reducing or insulating, gabion|ATA50946/2014A| AT516157B1|2014-12-23|2014-12-23|Method for creating a, in particular Durchgangsschall reducing or insulating, gabion| 相关专利
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